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Q)
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What refrigerants can Maneuop compressors be used on?
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A)
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With the correct refrigerant oil Maneurop compressors can
operate on CFCs, HCFCs and HFCs.
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Q)
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Can the Maneurop compressor replace other manufacturers.
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A)
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Because of their versatility Maneurop compressors can replace
many other brands. If you contact us with the model you wish
to replace and the application, we will be able to give you
the equivalent Maneurop model.
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Q)
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What is meant by suction gas cooled?
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A)
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The motor driving the Maneurop compressor relies on the suction
gas flowing through it to keep it cool. This results in the
compressor running cold to the touch on A/C applications and
with ice around the suction connection on freezers.
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Q)
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If noise is a problem, can the compressors be made quieter?
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A)
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Yes, because the compressor is suction gas cooled it does
not rely on external air for cooling. Therefore we can supply
an acoustic hood that fits over the compressor reducing the
noise level. For more information about noise levels please
contact our Engineering Dept.
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Q)
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What has caused the compressor to go open circuit on all
the windings?
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A)
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Both 1ph and 3ph compressors are fitted with a star point
internal overload. The overload is both temperature and current
sensitive. Should the running conditions (e.g. high head pressure)
result in a higher drawn current the overload will trip, this
may take up to an hour to reset. If the system loses charge
to such a point that there is insufficient to cool the motor,
again the overload will trip. As the motor may be hot under
this condition it could take up to 2 hours to reset.
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Q)
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What protects the compressor from high discharge pressures?
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A)
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If the differential pressure inside the compressor reaches
an unsafe level an internal relief valve will open. Once the
pressures are equalized the valve will close. This can take
several minutes. Normally when the internal relief valve opens
the internal overload will also trip.
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Q)
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How much oil should be in the compressor?
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A)
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Reciprocating Compressors:
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1 cylinder: MT18 to MT40
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0.95 litre mineral oil type 160P
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2 cylinder: MT44 to MT80
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1.8 litre mineral oil type 160P
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4 cylinder: MT100 to MT160
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3.9 litre mineral oil type 160P
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8 cylinder: MT200 to MT320
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10.4 litre mineral oil type 160P
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1 cylinder: MTZ18 to MTZ40
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0.95 litre ester oil type 160PZ
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2 cylinder: MTZ44 to MTZ80
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1.8 litre ester oil type 160PZ
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4 cylinder: MTZ100 to MTZ160
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3.9 litre ester oil type 160PZ
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8 cylinder: MTZ200 to MTZ320
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10.4 litre ester oil type 160PZ
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Scroll compressors:
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SM084 to SM120
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3.25 litre mineral oil type 160P
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SM115 & SM125
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3.80 litre mineral oil type 160P
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SM160
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4.00 litre mineral oil type 160P
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SM175 & SM185
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6.60 litre mineral oil type 160P
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SM180, SM200,SM220,SM242
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6.50 litre mineral oil type 160P
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SM230,SM250
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7.60 litre mineral oil type 160P
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SM320
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8.00 litre mineral oil type 160P
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SM310
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10.4 litre mineral oil type 160P
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SM350 & SM370
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13.2 litre mineral oil type 160P
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SZ84 to SZ20
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3.25 litre ester oil type 160SZ
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SZ15 & SZ25
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3.80 litre ester oil type 160SZ
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SZ60
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4.00 litre ester oil type 160SZ
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SZ75 & SZ85
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6.60 litre ester oil type 160SZ
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SZ180, SZ200,SZ220,SZ242
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6.50 litre ester oil type 160SZ
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SZ230,SZ250
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7.60 litre ester oil type 160SZ
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SZ320
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8.00 litre ester oil type 160SZ
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SZ310
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10.4 litre ester oil type 160SZ
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SZ350 & SZ370
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13.2 litre ester oil type 160SZ
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Maneurop compressors do NOT need oil pressure differential
controls.
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Q)
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When should oil be added to the system?
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A)
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The oil level in the sight glass (if fitted) should be ¼
to ½ full when not running, and should be checked after
a minimum of 2 hours running. If the system has an oil separator,
oil "P" traps or the total run of suction and liquid
line exceed 20m, then oil has to be added.
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Q)
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Can the Maneurop compressors be started Star/Delta?
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A)
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No, all the 3 phase Maneurop compressors use a D.O.L. (Direct
On Line) start. Should the high starting current cause a problem,
it can be reduced using a soft start device. Please contact
us for details.
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Q)
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What crankcase heaters are used?
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A)
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The reason for using a crankcase heater is in case the compressor
becomes colder than the evaporator. The refrigerant will boil
off from the evaporator and condense in the compressor. On
start up the refrigerant in the crankcase that would have
mixed with the oil boils violently, foaming the oil. Under
these conditions the oil could get carried into the cylinder
causing valve or bearing failure. On 1ph compressors there
are two heater systems, one uses a PTC heater that plugs into
the pocket on the side of the crankcase. This is rated at
30watt and can operate on electrical supply from 200v to 600v.
As the heater is self regulating it may be left on all the
time. The other system is to use a trickle electrical current
through the motor windings. This is a very effective method
but requires a permanent power supply to the compressor during
the off cycle.
The fact that the PTC heater can operate up to 600v also
makes it ideal for the 3ph compressors as the heater can be
wired across phases, thus making a neutral power line unnecessary.
As the heater is self regulating it may be left on all the
time.
If the compressor is in a position where it can become colder
than the evaporator for some time i.e. beer cellars in winter
there are wrap round heaters available to give additional
heat.
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